Compressed air users in the southeast Michigan/Detroit metro area can save big money on energy-saving upgrades through the DTE Energy Efficiency Program for Business. Rebates through this program cover all or part of the cost of energy-saving improvements such as leak repair, VSD compressors, high-efficiency dryers and more.
About the DTE Energy Efficiency Program for Business
DTE Energy serves 2.2 million electric customers and 1.3 million natural gas customers in Michigan, including residential, commercial and industrial power users. The Energy Efficiency Program for Business is targeted to commercial and industrial power users to help them reduce their energy consumption.
The program includes prescriptive and custom incentives for both electricity and gas:
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Prescriptive incentives offer a set amount of money for specific types of projects, such as installing zero-loss drains or upgrading to a VSD compressor.
- Custom incentives provide rebates based on the amount of energy saved.
The electric portion of the program includes rebates for energy-efficiency improvements including lighting, HVAC, and process electricity applications such as compressed air. Because compressed air is often one of the biggest single energy-using applications for manufacturers, it represents a significant opportunity for energy savings. Inefficiencies in compressed air systems can add thousands of dollars to the average manufacturer’s energy bill and add to the strain on the power grid.
Additional information is available at dtebizrebates.com.
Why Does Your Energy Company Want You to Use Less Energy?
Reducing the overall load on the power grid helps utilities better regulate supply and demand, minimize the risk of outages due to excess demand, and reduce overall wear and tear on transmission and distribution infrastructure. It can also help them forestall expensive infrastructure upgrades. Manufacturers and other large energy users provide the greatest opportunity for energy companies to reduce the overall load on the power grid and avoid big swings in energy demand.
Who Is Eligible for Energy Incentives Through the DTE Energy Efficiency Program for Business?
The DTE Energy incentive program is open to commercial and industrial customers in good standing. The project must be installed at a facility served by DTE Energy.
There is a limited pool of funds for energy rebates through the program each calendar year, which runs through November 30th. Pre-approval is not required for prescriptive rebates, but an application is recommended to ensure that funds are reserved for your project.Applications are completed online. If you’re not sure if your project qualifies, or need some advice in filling out the application, you can talk to a program advisor at 866-796-0512 or dtesaveeneregy@dnv.com.
DTE Prescriptive Incentives for Compressed Air Systems
Prescriptive incentives from DTE can help companies offset the cost of energy-saving improvements to their compressed air systems — in some cases, they may cover the majority of the cost. The prescriptive incentives offer a set dollar amount for purchasing qualifying energy-saving equipment for your compressed air systems, including VSD air compressors, zero-loss condensate drains, and more.
Compressed Air Audits and Leak Repair
To make fast improvements in the overall energy efficiency of your compressed air system, an energy audit with a leak detection survey is a great place to start. Compressed air leaks are a huge energy drain — according to many studies, on average 30% of compressed air is wasted. These leaks, which can add hundreds or thousands to your annual energy bill, represent low-hanging fruit when it comes to energy efficiency improvement.
DTE Energy covers compressed air audits that result in leak repair. To qualify, the audit must include data logging of compressor kW, pressure and flow rate along with leak detection. In addition, the leak rate (in CFM) must be reduced by a minimum of 50% through repair of the identified leaks. At Fluid-Aire, we recommend repairing all identified leaks whenever practical.
Fluid-Aire Dynamics offers a variety of compressed air studies and system audits, including data logging and leak detection. In a leak detection survey, technicians use an ultrasonic leak detector to pinpoint the location and size of compressed air leaks in your system. We can repair most leaks on the spot and will tag larger leaks for later repair. If the cost of repair will exceed the amount covered by the DTE rebate, we’ll let you know exactly what to expect. We find the cost of repair is almost always less than the cost of leaving the leak unrepaired.
Aire Tip: A 1-CFM leak will add ~$35 in energy costs per shift per year.
VSD Compressor Incentives
For many manufacturers, upgrading from a fixed-speed to a Variable Speed Drive (VSD) air compressor provides the single biggest opportunity for energy savings. A VSD air compressor saves energy by controlling the frequency supplied to the drive motor on the air compressor in response to real-time demand on the system.
- When demand is low, the motor will run at a reduced speed, requiring less energy to operate.
- When demand for compressed air is higher, the VSD will automatically increase the frequency to meet CFM demands.
The DTE Energy prescriptive incentive provides rebates on the purchase and installation of a new VSD air compressor to replace an existing fixed-speed compressor. The incentive must be applied to the main compressor; backup or redundant systems are not eligible. The rebate amount depends on the size (HP) of the compressor and the number of shifts it is operated.
Aire Tip: Switching from a rotary screw air compressor to a VSD air compressor could save 30-70% on energy consumption for compressed air.
Read more: Why Choose or Upgrade to a Variable Speed Drive Air Compressor?
Prescriptive Incentives for Compressed Air Components and Accessories
DTE also provides prescriptive incentives toward the purchase of other types of compressed air system components and accessories that improve the energy efficiency of the system. Consult the 2024 DTE Program Catalog for full program qualification requirements.
|
Program Number |
Description |
2024 Incentive Limit |
|
CA-23 |
High-Efficiency Air Nozzle |
$50/nozzle |
|
CA-24 |
Compressed Air Pressure Flow Controller |
$5/HP |
|
CA 25 & CA 41 |
Compressed Air Audit with Leak Repair
|
$42/CFM $27/CFM |
|
CA 26 & CA 43 |
VSD Air Compressor 50-500 HP
|
$97/HP $97/HP |
|
CA 34, CA-51, CA-44 & CA-52 |
VSD Air Compressor <50 HP
|
$25/HP $50/HP $75/HP $100/HP |
|
CA-46, CA-45 |
VSD Air Compressor (Multiple System) 50-500 HP
|
$76/HP $107/HP |
|
CA-47 |
VSD Restrofit Air Compressor (Multiple System) 50-300 HP
|
$73/HP |
|
CA-48 |
2-Stage Rotary Screw Compressor (VSD/VD/LNL type) |
$19/HP |
|
CA-49 |
Low Pressure Drop Air Filters ≥50 HP |
$4.50/connected compressor HP |
|
CA-50 |
Air Compressor Outdoor Intake ≥50 HP |
$8/connected compressor HP |
|
CA-27, CA-28, CA-29 |
Efficiency Compressed Air Refrigerated Dryer
|
$0.37/CFM $1.19/CFM $1.13/CFM |
|
CA-30 |
Refrigerated Air Dryer Replacing Desiccant Air Dryer |
$3.74/SCFM |
|
CA-31 |
Zero-Loss Condensate Drain |
$147/drain |
|
CA-32 |
Compressor Air Storage Tank |
$25/connected compressor HP |
|
CA-33 |
Variable Displacement Air Compressor |
$30/HP |
|
CA-35, CA-36, CA-37 |
Heated Desiccant Dryer
|
$3.40/SCFM $1.50/SCFM $2.00/SCFM |
|
CA-38, CA-39, CA-40 |
Blower Purge Desiccant Dryer
|
$5.25/SCFM $3.22/SCFM $3.26/SCFM |
Getting Started with DTE Energy Incentives for Compressed Air Systems
Fluid-Aire Dynamics makes it easy to qualify for incentives through DTE Energy. We have been trained in their application process and can even fill out the paperwork for you and provide all the required documentation to make participation as easy as possible.
We can:
- Conduct compressed air audits and leak detection surveys;
- Identify your greatest opportunities for energy savings and incentives;
- Fix leaks or install qualifying equipment and upgrades.
Contact us to learn how we can help you improve the energy efficiency of your compressed air system. The sooner you get started, the sooner you can start saving money on your energy bill!
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