Air Compressor Maintenance Services & Preventative Maintenance Plans
Fluid-Aire Dynamics is your trusted source for planned industrial air compressor maintenance. We offer comprehensive maintenance packages designed to keep your compressed air system running smoothly, ensuring the safe, reliable, and efficient delivery of compressed air crucial for your operations. Our team of factory-certified air compressor maintenance experts is always ready to provide scheduled preventive maintenance, perform air compressor system audits, or handle emergency repair services, minimizing downtime and maximizing your productivity in the Chicago, Milwaukee, Minneapolis, Detroit, and Philadelphia metro areas.
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Our Maintenance Service Plans
Fluid-Aire Dynamics offers three levels of Elite Preventive Maintenance Service Plans for your air compressor. From our Free Maintenance Reminder Program to our ‘bumper-to-bumper' Elite Service Subscription, we have you covered in the Chicago, Milwaukee, Minneapolis, Detroit, and Philadelphia metro areas.
Why maintain your compressed air system?
Air compressor preventative maintenance (PM) is essential for the reliable, safe, and efficient operation of your industrial air compressor systems, preventing costly repairs and air compressor failures. The time and costs associated with regular PM and proper maintenance are negligible compared to the potential expenses of an emergency repair. Our PM services will help you:
- Minimize or eliminate unscheduled downtime and maximize profitable uptime.
- Avoid costly repairs and ensure optimal compressor operation.
- Reduce the depreciation of capital investment due to poor maintenance.
- Reduce production rework due to a poorly operating compressed air system.
- Reduce energy costs and excessive power demands caused by inefficient performance.
- Reduce the need for expensive backup equipment. It also ensures the pressure relief valve and safety valve are functioning correctly.
Standard vs. Preventative Air Compressor System Maintenance
As the saying goes, an ounce of prevention is worth a pound of cure! This holds especially true when it comes to air compressor maintenance. Completing both standard and preventative maintenance for your air compressor will help you avoid unexpected air compressor failure and emergency repair bills down the road, saving you money in the long run.
STANDARD AIR COMPRESSOR MAINTENANCE
Standard air compressor maintenance typically involves routine maintenance checks and upkeep of the compressor to ensure it is operating efficiently and effectively. This can include checking and replacing air filters, oil filters and inlet air filters, maintaining proper lubrication for moving parts with the appropriate compressor oil, and checking and tightening belts and hoses. Draining condensate from air tanks and the air receiver tank is also crucial.
PREVENTIVE AIR COMPRESSOR MAINTENANCE
Air compressor preventive maintenance involves taking proactive steps to prevent potential problems with the air compressor before they occur. This includes conducting regular inspections of the air compressor, performing regular maintenance tasks beyond the standard checks, and replacing parts, like the air filter, before they wear out or break. By implementing a preventive maintenance plan, you can help ensure your air compressor stays in good shape, continues to operate efficiently, and maximizes its life span.
Contact Local Air Compressor Experts!
Do you need to schedule maintenance? Reach out now for reliable and efficient air compressor solutions!
Expert Inspection & Maintenance Process
Our factory-trained, knowledgeable technicians service all major commercial air compressors and brands of air dryers. We inspect your system, perform all recommended PM, and address any issues identified in the first visit, whenever possible.
- We'll schedule your service in advance and communicate every step of the way.
- Your system will be inspected, serviced, cleaned, and/or repaired so it is in peak operating condition.
- Upon completion, you will be informed as to what issues were addressed and what measures should be taken to prevent the issues from reoccurring.
Air compressor maintenance starts with a complete inspection of the system, including all moving parts and consumables. The inspection helps us to identify existing or emerging issues with the compressor. We begin by checking for air leaks or oil leaks in the compressor that may indicate a problem. Air compressor inspection also includes:
- Air Intake Filter
- Air & Oil Cooler
- Electrical Connections
- Starter Contacts
- Belts
- Drive Coupler
- Vibration MHz
- Safety Devices
- Pressure Gauges/Pressure Switch Diaphragm
- Temperature Gauges
- Main Fasteners
- Drain Valves
- Covers & Guards
- Scavenge Lines
- Air Compressor Shut Off System
- Safety Shutoff Mechanisms
We gather a variety of data points on your air compressors during maintenance to help us gauge their performance and efficiency. We can use this data to calculate the leak rate of your system, set appropriate alarm thresholds for your compressor, and identify opportunities for energy savings, such as moving to a VSD air compressor or completing leak repair. Data recording includes metrics such as:
- Load/Unload Pressures
- Ambient Temperature
- Discharge Temperature
- Load/Unload Amps
- Running Voltages
- Loaded vs Unloaded kW
If any parts or components are found to be worn or damaged during the inspection process, we'll replace them–in the same visit, if possible. Our service trucks are stocked with all of the most commonly needed parts for air compressor maintenance (and a lot of the uncommon ones, too). Air compressor replacement parts and consumables may include:
- Air Intake Filter
- Oil Filtration
- Air/Oil Separator
- Cabinet Filtration
- Belts
- Lubricant
Fluid-Aire Dynamics: Your Local Compressed Air Experts
Our compressed air customers know that they can count on us for knowledgeable, factory-certified technicians and prompt, professional air compressor service near Chicago, Milwaukee, Minneapolis, Detroit, and Philadelphia. The Fluid-Aire Dynamics service team knows air compressor maintenance inside and out. They can help you solve–or prevent–problems with your air compressor. Whether you want complete white-glove service for your air compressors or just some air compressor maintenance tips, we've got you covered.
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Expert Service Team
Access a team of factory-certified technicians, adept in prompt, professional air compressor maintenance and problem-solving.
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Comprehensive Maintenance Solutions
From complete white-glove service to helpful maintenance tips, we offer tailored solutions for all your air compressor needs.
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Proactive Problem Prevention
Our service not only solves existing compressor issues but also focuses on preventing future problems and ensuring long-term reliability.
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FAQ
Do air compressors need maintenance?
Yes, regular preventive maintenance is critical for the safe, reliable, and efficient operation of your air compressor. A poorly maintained air compressor will cost your company money, both directly and indirectly. Regular Preventative Maintenance (PM) helps you avoid unexpected downtime and emergency repair costs, reduce energy costs, and maximize equipment life span. Companies can save money with regular preventive maintenance on their compressed air systems. This includes ensuring proper tension on belts and addressing any unusual noise.
How often should air compressors be serviced?
Optimal PM service intervals for your air compressors depend on your model, usage patterns, and the environment in which the machine operates. Check your user manual for air compressor maintenance schedule recommendations specific to your model. However, as a rule, a basic PM for a standard lubricated rotary screw air compressor (which includes checking/changing air and oil filters and inspecting/tightening electrical connections) should be completed every 1,000 - 2,000 operating hours, or every 3-6 months. A full PM and inspection (which includes changing compressor oil, air, and oil filters, and maintenance for all belts, motor bearings, drain valves, air/oil separators, and electrical connections) should be completed at least annually or after 4,000 operating hours. Our expert technicians can provide more air compressor maintenance tips.
Why is preventative maintenance important with air compressors?
Air compressors need preventive maintenance for safe, efficient, and reliable operation across various components used in industrial applications. Without preventive maintenance, your air compressor will have a shorter life span and experience significantly more unplanned downtime. Emergency repairs cost much more than scheduled PM service, and unplanned downtime for production lines dependent on compressed air can cost anywhere from thousands to millions of dollars. Investing in regular PM for your air compressor will ensure a reliable supply of clean, dry air for your operations for years to come. It also helps prevent water vapor buildup and ensures higher pressure can be maintained.
How do I protect my air compressor?
The best way to protect your air compressor from unexpected downtime and emergency repairs is to adhere to all recommended preventive maintenance schedules and address emerging problems promptly before they escalate. Follow all recommendations in your owner's manual for daily and weekly upkeep, such as checking the compressor oil, changing inline filters, and draining condensate. Schedule a full PM at least annually or on the schedule recommended in your owner's manual. Consider professional maintenance and routine maintenance to keep your system at optimal performance.
Still Have Questions? Call A Local Air Compressor Expert!
Contact us for unparalleled service and expertise!