There is really only one key difference between fixed speed and variable speed drive ; Variable speed drive (VSD) rotary screw air compressors are an increasingly popular choice for companies seeking to reduce energy costs and qualify for energy company incentives. How do you know if a VSD air compressor is right for you? Learn the benefits of VSD, when to use a VSD vs. a fixed speed compressor, and why you may want to consider using both. What is a Variable Speed Drive Air Compressor? A variable speed drive (VSD) controls the frequency supplied to the drive motor on the air… Read more »
How does a backup compressor help my business? Let’s use a manufacturing business as a perfect example; compressed air is vital for operations, and if it goes down, you may as well turn off the lights and count your losses. You will soon find out that besides losing production uptime when the compressor is down, it may also spoil the current product that is in your lineup when you go down. For example, if a food manufacturer goes down, not only do they lose the hours of production that they are down, but whatever is currently in their production line… Read more »
1. Loop type distribution system – In most cases a loop type distribution system is beneficial. Loop type compressed air systems allow the air to flow in any direction to get to the demand in the path of least resistance. Typically you can multiply the capacity of straight line piping by 1.5 for loop type compressed air distribution systems. For example: If a 2” pipe is rated for 500 CFM at 125 PSI that same length of pipe in a loop system would be rated for 750 CFM at 125 PSI. 2. Feed the loop type piping from a dry… Read more »
How to know the right amount of compressed air your facility needs. There are many ways and methods that can be used in determining how much compressed air is needed to supply your facility, and believe it when we tell you – Getting a properly sized compressed air system is very important. Why do we say that? Under-sizing an air compressor will cause the system not to work. Both over-sizing and under-sizing your equipment can lead to large budget constraints that management never likes to deal with. Over-sizing your equipment can be costly too due to long-term maintenance and higher… Read more »
1. How large is your demand? Rotary screw air compressors are especially durable and are able to handle large amounts of demand for extended periods of time. They are still more efficient and durable in smaller horse powers than piston compressors, but this is noticeable when getting into larger demands (i.e. 15 horsepower and more). Rotary screw air compressors are designed to run at 100% duty cycle, day in and day out. 2. Is lifetime cost important to you? While yes, a rotary screw compressor may have higher air compressor maintenance cost and/or initial capital cost, the lifetime expectancy is… Read more »
Your air compressor’s location in your facility is critical to how it performs. But do you know exactly what you need to consider when determining where your compressor should go? The location not only affects the compressor’s own functioning… it can affect your facility’s efficiency and your employees’ productivity, too! To help you find the perfect location for your unit, here are six key factors you need to consider before locking in its location. 1. Serviceability and Accessibility Your air compressor should always be accessible for servicing. A rule of thumb is to place your compressor somewhere that allows a… Read more »
Sometimes even the most hardworking technicians and service advisors can find it difficult to stay productive. We have come up with 8 tips using professional auto body shop information and feedback. Read and implement the following for in order to boost your productivity and make the most of your (and your team’s) work day.
Did you know a whopping 85 percent of manufacturers report using social media as a content marketing tactic? They are using platforms such as SlideShare, YouTube and Facebook to create inspirational and educational content that indirectly promotes their businesses.
As manufacturers, you’re constantly looking for ways to save money in order to grow our bottom line. This will allow you to grow your business. It is recommended that instead of taking a lot of resources out of one or two departments, manufacturers can grow their bottom line through several small cost cutting initiatives that add up to save large amounts of money.
Air compressor preventative maintenance (PM) is essential for the safe and efficient operation of your compressed air system. But most facility maintenance technicians don’t know all the ins and outs of proper air compressor equipment maintenance. Here’s what building managers and maintenance staff should know—and how you can reduce the burden of compressed air system PMs. Why Air Compressor Maintenance Matters A poorly maintained air compressor will end up costing your company money, both directly and indirectly. Some of these costs include: Higher energy costs due to overloaded filters, blockages, inadequate lubrication, and other problems that cause your air compressor… Read more »
Artistic Finishes: Finding—and Fixing—a Pressure-Drop Problem Artistic Finishes creates custom floor moldings and accessories for professional builders and flooring companies. They depend on compressed air for all of their production and finishing lines. They called on Fluid-Aire Dynamics to help them correct 2 main problems: their header pipe configuration that was causing excessive pressure drop at the ends of their distribution lines; and their air dryer that kept getting clogged with debris from the air lines. Challenge: Excessive Pressure Drop and Equipment Shut-Downs Artistic Finishes has multiple automated spray booths, each with multiple airdrops to run conveyors, rollers, paint mixers… Read more »
Aurora Bearing Company: $4,500 Saved Through Leak Repair! Aurora Bearing Company had a large number of leaks in their compressed air system that added up to thousands of extra dollars on their energy bill. Fluid-Aire Dynamics fixed 150 leaks, resulting in a reduction of 64,660 kWh and energy savings of more than $4,500 annually. Thanks to an energy incentive program offered through ComEd, the cost to Aurora Bearing was $0. Challenge: Aging Pipes with Lots of Leaks Aurora Bearing produces precision rod end bearings and spherical bearings for the aerospace, military and industrial markets. Their plant in Montgomery, Illinois houses… Read more »
D6 Inc.: Fast Problem Solving at a New Production Facility When D6 Inc. opened a new packaging material manufacturing facility in Paris, Texas, they came to Fluid-Aire Dynamics for a compressed air solution for their production lines. After the system was installed, they quickly realized that the compressed air specifications provided by their production equipment supplier were incorrect. The Fluid-Aire technical team diagnosed the problem, redesigned the system and got their lines up and running in time for their grand opening. Challenge: An Unexpected Problem on the Production Lines D6 Inc. manufactures custom packaging materials for the food and beverage… Read more »
Wiegel Tool Works: It’s All About the Service When Wiegel Tool Works needed to upgrade to a larger compressed air system, they came straight to Fluid-Aire Dynamics. Their decision was based on a relationship with Fluid-Aire going back more than a decade. Ryan Wiegel, VP of Operations, says, “With Fluid-Aire, we know we’re more than just a number. They’ve always taken care of us.” Challenge: Improving Reliability and Performance Wiegel Tool Works specializes in metal stamping of precision parts for the automotive industry, including electrical connectors, contacts and various other electrical and non-electrical component parts. They have a high-volume shop… Read more »
B&R Grinding: Taking the Time to Get Things Right When Julio Espino, the General Manager of B&R Grinding, started researching options for a new compressed air system, Fluid-Aire Dynamics wasn’t on his radar. A tip from an industry contact prompted him to seek us out…and he says he knew right away that Fluid-Aire was different. “You could tell they really cared about getting things right. They weren’t just trying to make a sale.” Challenge: Finding the Right System for the Job B&R Grinding specializes in high-precision grinding and turning of steel, stainless, beryllium and plastics for specialty applications, including aerospace… Read more »
What are the main differences between refrigerated and desiccant air dryers? Refrigerated Air Dryers A refrigerated air dryer chills the compressed air to 33 – 40 degrees Fahrenheit at which water vapor is condensed into a liquid and is then expelled from the system via a water-trap and automatic drain. The cool dry air then is typically re-heated to around room temperature before exiting the dryer and going to your production lines. This helps reduce condensation on the compressed air piping. There are two types of refrigerated dryers; cycling and non-cycling. Non-Cycling Air Dryers: Non-Cycling air dryers allow the refrigeration circuit… Read more »
First of all, what is a VSD (Variable Speed Drive) rotary screw compressor and how is it different than a fixed speed rotary screw compressor?
What is a compressed air receiver tank—and how do you know if you need one? Our 2020 guide to compressed air receiver tanks explains how they work, what they do, and how you can use them to maximize the efficiency of your compressed air system. What Is a Compressed Air Receiver Tank? An air receiver tank (sometimes called an air compressor tank or compressed air storage tank) is exactly what it sounds like: a tank that receives and stores compressed air after it exits the air compressor. This gives you a reserve of compressed air that you can draw on… Read more »
200+ Manufacturers Have Air Leaks Fixed Free Through “Fix-it-Now” Program In Chicagoland, Fluid-Aire Dynamics has been hard at work helping manufacturers save money and energy by fixing compressed air system leaks through ComEd’s Leak Repair Program. Last month, that work was recognized by ComEd. We are proud to have been recognized for the Most Projects Submitted in 2019 at the ComEd Industrial Systems Energy Efficiency Service Provider (EESP) Kick-Off event in February. Raj Raghavan, an Energy Advisor for the ComEd Energy Efficiency Program, says, “Fluid-Aire is a great group of people to work with. No matter who you interact with… Read more »
Excess moisture in your compressed air system can cause problems both within the system itself and for the applications that utilize it. Appropriate maintenance and the use of air dryers can remove moisture from your air and extend the life of your system. What Causes Moisture in Compressed Air? Moisture is an inevitable byproduct of compressed air. All air contains a certain amount of water vapor. The volume of water held by the air varies with temperature and pressure; the higher the temperature, the more water air is able to hold. That’s why humidity tends to be higher in warmer… Read more »