Aurora Bearing Company: $4,500 Saved Through Leak Repair! Aurora Bearing Company had a large number of leaks in their compressed air system that added up to thousands of extra dollars on their energy bill. Fluid-Aire Dynamics fixed 150 leaks, resulting in a reduction of 64,660 kWh and energy savings of more than $4,500 annually. Thanks to an energy incentive program offered through ComEd, the cost to Aurora Bearing was $0. Challenge: Aging Pipes with Lots of Leaks Aurora Bearing produces precision rod end bearings and spherical bearings for the aerospace, military and industrial markets. Their plant in Montgomery, Illinois houses… Read more »
Fluid-Aire develops systems that offer clean, dry, reliable, and energy-effective compressed air and vacuum in some of the most challenging environments. Aire Insights tells the story of recently completed installations, large and small. These projects highlight the application of our deep expertise in the field of industrial compressed air systems to meet our customers application-specific demands.
Wiegel Tool Works: It’s All About the Service When Wiegel Tool Works needed to upgrade to a larger compressed air system, they came straight to Fluid-Aire Dynamics. Their decision was based on a relationship with Fluid-Aire going back more than a decade. Ryan Wiegel, VP of Operations, says, “With Fluid-Aire, we know we’re more than just a number. They’ve always taken care of us.” Challenge: Improving Reliability and Performance Wiegel Tool Works specializes in metal stamping of precision parts for the automotive industry, including electrical connectors, contacts and various other electrical and non-electrical component parts. They have a high-volume shop… Read more »
B&R Grinding: Taking the Time to Get Things Right When Julio Espino, the General Manager of B&R Grinding, started researching options for a new compressed air system, Fluid-Aire Dynamics wasn’t on his radar. A tip from an industry contact prompted him to seek us out…and he says he knew right away that Fluid-Aire was different. “You could tell they really cared about getting things right. They weren’t just trying to make a sale.” Challenge: Finding the Right System for the Job B&R Grinding specializes in high-precision grinding and turning of steel, stainless, beryllium and plastics for specialty applications, including aerospace… Read more »
D6 Inc.: Fast Problem Solving at a New Production Facility When D6 Inc. opened a new packaging material manufacturing facility in Paris, Texas, they came to Fluid-Aire Dynamics for a compressed air solution for their production lines. After the system was installed, they quickly realized that the compressed air specifications provided by their production equipment supplier were incorrect. The Fluid-Aire technical team diagnosed the problem, redesigned the system and got their lines up and running in time for their grand opening. Challenge: An Unexpected Problem on the Production Lines D6 Inc. manufactures custom packaging materials for the food and beverage… Read more »
Artistic Finishes: Finding—and Fixing—a Pressure-Drop Problem Artistic Finishes creates custom floor moldings and accessories for professional builders and flooring companies. They depend on compressed air for all of their production and finishing lines. They called on Fluid-Aire Dynamics to help them correct 2 main problems: their header pipe configuration that was causing excessive pressure drop at the ends of their distribution lines; and their air dryer that kept getting clogged with debris from the air lines. Challenge: Excessive Pressure Drop and Equipment Shut-Downs Artistic Finishes has multiple automated spray booths, each with multiple airdrops to run conveyors, rollers, paint mixers… Read more »
Bolke-Miller Company: Compressed Air They Can Count On For Bolke-Miller Company, reliable compressed air is a necessity. The Waukegan, Illinois-based company is a contract food re-packager for some of the biggest names in the industry—and downtime is not an option. When they opened their third facility in Waukegan in 2019, they came to Fluid-Aire Dynamics for a compressed air solution they could count on. Challenge: Reliable Compressed Air for Food Packaging Lines Bolke-Miller uses compressed air to power equipment throughout their food packaging lines, including conveyors and robotic arms for picking and packing individually wrapped items, closing and sealing boxes…. Read more »