Aire Insights – D6 Inc

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Aire Insights – D6 Inc

D6 Inc.: Fast Problem Solving at a New Production Facility When D6 Inc. opened a new packaging material manufacturing facility in Paris, Texas, they came to Fluid-Aire Dynamics for a compressed air solution for their production lines. After the system was installed, they quickly realized that the compressed air specifications provided by their production equipment supplier were incorrect. The Fluid-Aire technical team diagnosed the problem, redesigned the system and got their lines up and running in time for their grand opening. Challenge: An Unexpected Problem on the Production Lines D6 Inc. manufactures custom packaging materials for the food and beverage... Read more »

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Aire Insights – Wiegel Tool Works

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Aire Insights – Wiegel Tool Works

Wiegel Tool Works: It’s All About the Service When Wiegel Tool Works needed to upgrade to a larger compressed air system, they came straight to Fluid-Aire Dynamics. Their decision was based on a relationship with Fluid-Aire going back more than a decade. Ryan Wiegel, VP of Operations, says, “With Fluid-Aire, we know we’re more than just a number. They’ve always taken care of us.” Challenge: Improving Reliability and Performance Wiegel Tool Works specializes in metal stamping of precision parts for the automotive industry, including electrical connectors, contacts and various other electrical and non-electrical component parts. They have a high-volume shop... Read more »

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Aire Insights – B&R Grinding

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Aire Insights – B&R Grinding

B&R Grinding: Taking the Time to Get Things Right When Julio Espino, the General Manager of B&R Grinding, started researching options for a new compressed air system, Fluid-Aire Dynamics wasn’t on his radar. A tip from an industry contact prompted him to seek us out…and he says he knew right away that Fluid-Aire was different. “You could tell they really cared about getting things right. They weren’t just trying to make a sale.” Challenge: Finding the Right System for the Job B&R Grinding specializes in high-precision grinding and turning of steel, stainless, beryllium and plastics for specialty applications, including aerospace... Read more »

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Air Receiver Tanks: Full Guidelines 2020

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Air Receiver Tanks: Full Guidelines 2020

What is a compressed air receiver tank—and how do you know if you need one? Our 2020 guide to compressed air receiver tanks explains how they work, what they do, and how you can use them to maximize the efficiency of your compressed air system.  What Is a Compressed Air Receiver Tank? An air receiver tank (sometimes called an air compressor tank or compressed air storage tank) is exactly what it sounds like: a tank that receives and stores compressed air after it exits the air compressor. This gives you a reserve of compressed air that you can draw on... Read more »

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How Much Compressed Air Do You Really Need?

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How Much Compressed Air Do You Really Need?

Do you know what size air compressor you need for your facility? Calculating compressed air requirements may seem complex, but it’s important to understand your needs before installing a new compressed air system. Here are four ways to calculate compressed air requirements for your facility. Why Proper Sizing for Compressed Air Systems Matters Air compressors come in a range of sizes and styles to suit a variety of needs. A small auto repair shop with a handful of tools will not need the same volume of compressed air as a large manufacturing facility using compressed air to run dozens of... Read more »

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Optimal Temperature Range for Compressed Air Equipment

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Optimal Temperature Range for Compressed Air Equipment

What is the Optimal Temperature Range for a Compressed Air System? How does ambient temperature affect the performance of your air compressor? Temperature plays a bigger role in air compressor performance than you might think. Air compressors are often subject to temperature extremes, especially if they are installed outdoors or in a warehouse without temperature controls. Large swings in temperature can lead to air compressor overheating in the summer or freezing in the winter. Understanding the optimal operating temperature for your compressed air system will help you avoid heat- or cold-related damage to your air compressor and extend the life... Read more »

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How to Repair Leaks in Compressed Air System for Free

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How to Repair Leaks in Compressed Air System for Free

Did you know that you could get leaks in your compressed air system fixed for free? Yes, free. This is not a trick! It’s a program from ComEd—and a benefit you’re entitled to as a ComEd client. Fluid-Aire Dynamics is an approved service provider under the ComEd Fix-It-Now leak repair program, a benefit provided for ComEd customers in Northern Illinois. Here’s how it works: Contact James Brevoort, Fix-It-Now Program Specialist, at (224) 775-1953 or james.brevoort@fluidairedynamics.com to sign up. Our technician finds leaks in your system using an ultrasonic detector, which can detect even the smallest air leak. If the leaks... Read more »

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Keeping Your Air Compressor Running in Cold Weather

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Keeping Your Air Compressor Running in Cold Weather

How does cold weather affect your compressed air system? Freezing winter temperatures can have adverse effects on your air compressor, air dryer, and compressed air system accessories. Here’s what you need to know about cold weather air compressor maintenance and operation. Most compressed air systems are designed to operate in temperatures above 40° Fahrenheit. In the winter months, if your system is not in a heated indoor environment, ambient air temperatures may drop below freezing. When this happens, your compressed air system may sustain both short-term and long-lasting damage. This happens because compressed air systems generate condensate, which can freeze... Read more »

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Now Is a Great Time to Buy Used Compressed Air Equipment

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Now Is a Great Time to Buy Used Compressed Air Equipment

Used compressed air equipment can be a great deal for companies who need to control or reduce capital expenditures—an important consideration in times of economic uncertainty. Fluid-Aire Dynamics has dozens of reconditioned used air compressors and air dryers available now. Is buying used right for your company? Used Compressed Air Equipment vs. New: Which is Right for You? Should you buy new or used compressed air equipment? The decision is much like deciding between a new or used car. The new model will come with a full manufacturer’s warranty and all of the latest safety features and bells and whistles.... Read more »

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The Why and How of Oil Water Separators

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The Why and How of Oil Water Separators

Why Do You Need One? Compressed air produced by any oil flooded compressor has contaminates. After the air is cooled by the heat exchanger and/or the dryer, the contaminants including water and oil condense and become a liquid. To properly dispose of this liquid, the oil needs to be removed from the water so that the water can be reintroduced to the municipal water system. This can be achieved through the use of air compressor oil separator. If you do not use an oil/water separator and you dispose of the liquid from your dryer by dumping it into your usual... Read more »

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Everything You Should Know About Inline Filtration

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Everything You Should Know About Inline Filtration

Inline filters are used to keep your compressed air clean and free of particulates and oils that are passed from your compressed air equipment into your system. These filters can technically be placed anywhere in the compressed air piping systems. Some of the most common placements are the following: Directly after the commercial air compressor Before and after the air dryer (refrigerated air dryers, desiccant air dryers) Just prior to point of use (i.e. on each compressed air drop) All of the above Or any other way that is specific to your system’s needs Keep in mind, the better the compressed... Read more »

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What is Pressure Drop and How It’s Costing You Money

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What is Pressure Drop and How It’s Costing You Money

How does pressure drop cost me money? Every compressed air user needs to understand the importance of minimizing pressure drop. Pressure drop is costing you money if, in order to maintain the desired pressure at your point-of-use, you have to run your air compressor at a higher pressure than the minimum pressure needed to keep your factory operating. It takes more energy to produce air at a higher pressure, and energy costs money. To put it in context: If a machine only needs 90 PSI to function properly, but you have to operate your air compressor at 120 PSI in... Read more »

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What is the Best Piping Material for Compressed Air Systems?

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What is the Best Piping Material for Compressed Air Systems?

By Derrick Taylor, Director, Fluid-Aire Dynamics What is the best pipe material to use for a compressed air system? Manufacturers have many options when it comes to compressed air piping materials. As with most decisions, the choice in piping material comes down to tradeoffs between cost, performance, longevity and aesthetics. Here are some of the most common materials used for compressed air piping and the pros and cons of each. Plastic Pipe Plastic compressed air piping is cheap, lightweight, easy to install and non-corrosive. However, not all plastics are the same. If you are using plastic piping, it is important... Read more »

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What You Should Know About Greasing Your Air Compressor Motor

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What You Should Know About Greasing Your Air Compressor Motor

Ever wonder how much motor grease is enough when pumping it into a motor? Or what type of grease is the best? We wondered the same so we invited in John Wojdyla from Timken, to educate us on bearing greasing. We took our previous knowledge and combined it with what he taught us to produce the below information. The challenge we face as an air compressor service company, is that we maintain many different brands of compressors that use different brands of motors, some of which are domestic and many that are European and Asian. To add to the confusion,... Read more »

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Time to Upgrade Your Compressed Air System? Your Energy Company Might Pay the Bill.

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Time to Upgrade Your Compressed Air System? Your Energy Company Might Pay the Bill.

Time to Upgrade Your Compressed Air System? Your Energy Company Might Pay the Bill. Upgrading your compressed air system from a fixed-speed to a variable-speed drive (VSD) can deliver big savings on your energy bill. But did you know that your energy company may help you pay for the cost of the upgrade? You could get thousands of dollars back on the purchase of a VSD compressor or other energy-saving improvements for your compressed air system.  Understanding Energy Company Incentives for Compressed Air Systems  ComEd (Chicago and Northern Illinois), Xcel Energy (Minneapolis area), and many other energy providers nationwide all... Read more »

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5 Ways to Avoid Downtime on a Compressed Air System

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5 Ways to Avoid Downtime on a Compressed Air System

Given how crucial compressed air supply is to manufacturing systems, unplanned downtime on your compressed air system can be a critical problem for your operations. Afterall, when your system goes down, your business shuts down, too. Not only do you have to pay to repair the system, but you’re losing valuable money you could be making by operating your business! Yet due to the amount of work compressed air systems go through (such as running continuously, generating heat, ingesting dirt, etc.), unexpected downtime is practically a given if you aren’t proactively caring for your system. Luckily, we have five easy... Read more »

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How to Determine the Service Quality of a Compressed Air Provider

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How to Determine the Service Quality of a Compressed Air Provider

Proper repair and preventative maintenance on your equipment is essential to your business running smoothly — especially when it comes to equipment like your compressed air system, which is integral in keeping your operation running. So, when it comes to finding an equipment service provider, finding a quality provider can be the difference between your equipment running efficiently and dealing with unplanned downtime. How can you you determine if an equipment service provider is the right fit? There are three things you should expect from a quality service provider, no matter what equipment they service. Let’s dive into each in... Read more »

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Buy Now, Deduct Equipment Purchase in 2019

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Buy Now, Deduct Equipment Purchase in 2019

Buy Now, Deduct Entire Equipment Purchase in 2019 Are you considering a major fixed equipment purchase soon? Thanks to Section 179, there’s never been a better time to purchase capital equipment. If you install a new compressed air system in December, you could possibly deduct 100% of your purchase for the 2019 tax year. Here’s how the Section 179 deduction works and how businesses can benefit. Note: We are not your tax advisor. Please check with your accountant to make sure your purchase qualifies. What Is Section 179—And Why Should You Care? Section 179 of the U.S. Tax Code allows... Read more »

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