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Proper repair and preventative maintenance on your equipment is essential to your business running smoothly — especially when it comes to equipment like your compressed air system, which is integral in keeping your operation running. So, when it comes to finding an equipment service provider, finding a quality provider can be the difference between your equipment running efficiently and dealing with unplanned downtime. How can you you determine if an equipment service provider is the right fit? There are three things you should expect from a quality service provider, no matter what equipment they service. Let’s dive into each in... Read more »

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Buy Now, Deduct Entire Equipment Purchase in 2019 Are you considering a major fixed equipment purchase soon? Thanks to Section 179, there’s never been a better time to purchase capital equipment. If you install a new compressed air system in December, you could possibly deduct 100% of your purchase for the 2019 tax year. Here’s how the Section 179 deduction works and how businesses can benefit. Note: We are not your tax advisor. Please check with your accountant to make sure your purchase qualifies. What Is Section 179—And Why Should You Care? Section 179 of the U.S. Tax Code allows... Read more »

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Have you ever dusted yourself off with compressed air and ended up getting power washed with water instead?! Where did that water come from and does it belong there? As we learned in science class, the air we breathe contains water in a gaseous state. The compressed air industry expresses the amount of water in a system by dewpoint and relative humidity. The warmer the air, the more water the compressed air can hold. This is why we see so much more water in our compressed air on a hot summer day after it has rained. When we compress the... Read more »

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How does moisture effect your CNC machining centers? Does yourcompressed air system have the proper dryers or filtration needed to keep your machinery operating at peak efficiency? Solenoid valve and tool change-out problems on your CNC machines? If you are experiencing problems with solenoid valves and tool change-outs on your CNC machining centers, the problem could be that you are not supplying the CNC with clean dry compressed air to prevent rust and oil contamination. As you would know, when a tool change-out is being performed both the shank and the inside of the tool holder receive a blast of... Read more »

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Is Your Air Compressor Overheating? Do you experience excessive downtime due to your air compressors shutting down on high temperature? Does downtime cost your company money? Here are a few reasons your compressor may be shutting down with high temperature alarms; Dirty or clogged coolers (air/oil) Low on oil Clogged Oil Filter(‘s) and, or Air/Oil Separator(‘s) Faulty Thermal Valve Faulty HAT(High Airend Temperature) sensor Excessive ambient temperatures If compressor is ventilated, ducting may be undersized or need a booster fan Compressor oil may be varnishing causing excessive friction in the pump

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Now is the time to verify your equipment is in top running condition. Compressors generate a tremendous amount of heat on their own. Everything possible needs to be done to help them keep their cool. Your mission today is to take action to avoid any unnecessary shutdowns, motor failures, excessive condensate in your plant air, or other issues. Downtime is very costly. There are a few key areas to look at in regards to getting your equipment ready for the higher ambient temperatures. Below are a few bullet points of the most common things to look for. Safety First –... Read more »

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If you are shopping for a new air compressor, you might be overwhelmed by the different types and options. The first and most important choice you will make is whether to buy a rotary or a reciprocating compressor. Many people don’t know the difference between them, so let’s look at these two types. Reciprocating air compressors compress the air with pistons that move up and down inside the cylinders. Rotary screw air compressors have two rotors that turn in opposite directions. The air is trapped between thus causing compression to occur. Their manner of compressing air is not the only... Read more »

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Have you ever been down for what seems like “no reason whatsoever”? Even if you haven’t, ask yourself if you have you been doing regular service on your compressed air system. Servicing your compressed air system is important because it helps prevent downtime and having decreased productivity for reasons that could have been avoided. Air compressor maintenance is simple, necessary, and inexpensive in comparison to the downtime and repairs needed on a machine and/or system that hasn’t been maintained. So how often should your air compressor(s), dryer(s), and oil/water separator(s) (air compressor oil separator) be serviced and what does that... Read more »

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We all know what it is to go from room to room at home turning off all the lights that the kids left on. We are sensitive about the thermostat setting at home during the winter, keeping it lowered at night or when not home for an extended period. We fix the drippy kitchen faucet, or the toilet that runs continually. These are examples of cost cutting measures to keep our utility bills more affordable. But what about your compressed air system at your place of business? Compressed air is your fourth, and most expensive, utility. Minimally, it costs you electricity to... Read more »

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I bet as a business owner, or even as a great employee, you are always thinking of ways to improve your company’s efficiency. Compressed air is used in many different industries all over the world for a variety of critical operations. Read on to learn 11 tips for reducing air consumption and energy costs. Remember, compressed air is not only your 4th utility, but also your most expensive utility. 1. Eliminate pressure drop: A few of the major contributors to pressure drop are inadequate pipe sizes, undersized and dirty filtration, excessive filtration, inadequate storage, and air compressor maintenance issues. 2. Install low... Read more »

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You’ve made a sizable investment into your air compressor, so you’ll want to get the most life from it that is possible. Here are some simple steps that will help you achieve years of trouble-free operation. Follow instructions – It may seem obvious, but reading the manual for your air compressor is a small time investment with big payoff. You’ll learn the maintenance schedule as well as operating guidelines for your compressor. With this information, you can extend the life of your equipment and minimize downtime. Check oil levels daily – For compressors that use oil, check oil before every use.... Read more »

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  The importance of understanding relative humidity to dew point when working with compressed air systems. How many of you consider the relationship between relative humidity to dew point and the effect it can have on your compressed air systems? We spoke with several customers, and people who work in the industry, and we have discovered that many don’t understand how important it is to know both terms when talking about compressed air dryness. Knowing the relative humidity percentage and dew point temperature helps you ensure your compressed air systems are functioning properly and can help save you from costly... Read more »

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Air compressors range from large-scale industrial machines to small portable units. Purchasing the right machine for your need requires knowing the basics of how an industrial air compressor works and understanding your application. Whether you want to use an air compressor to power air tools or to apply a smooth paint coating, you must know how the different technologies available will affect your application. Types of Air Compressor Systems When you plan to purchase an industrial air compressor, your first task is deciding the type of the air compressor that you have to buy. In terms of design and principle... Read more »

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